UNDERSTANDING THE STANDARDS NFPA 660 WIN A YETI SCHEDULE A CALL TAKE A QUIZ

NFPA 652 and NFPA 660 Updates

 National Fire Protection Association (NFPA)

The NFPA is a global self-funded non-profit organization that was established in 1896.  Founded in the desire to help avoid death, injury, property, and economic loss due to fire, electrical, and related hazards, the NFPA offers information and knowledge to professionals. The NFPA delivers this information and knowledge through consensus codes and standards.  

Combustible Dust Standards 

As it relates to combustible dust hazards, the NFPA created a set of standards to guide safety professionals.  NFPA 652 offers plant managers, engineers, and safety operators the fundamentals to ensure safety from combustible dust fires and explosions.  Industry-specific standards then provide additional details specific to the respective commodity or industry they cover.

Industry-Specific Combustible Dust Standards 

Five industry-specific standards are as follows.

  • NFPA 61  Prevention of Fires and Dust Explosions in Agricultural and Food Processing Facilities
  • NFPA 484 Combustible Metals
  • NFPA 654  Prevention of Fire and Dust Explosions from the Manufacturing, Processing, and Handling of Combustible Particulate Solids
  • NFPA 655 —Prevention of Sulfur Fires and Explosions
  • NFPA 664 Prevention of Fires and Explosions in Wood Processing and Woodworking Facilities

The NFPA also created two additional standards, NFPA 68 and NFPA 69 to serve as how-to standards for designing and applying safety solutions.  One of the NFPA 652 requirements to ensuring combustible dust safety is a dust hazard analysis or DHA.  Chapter 7 of NFPA 652 provides detailed descriptions and explanations of a DHA, but in short, a DHA is a vital step in identifying combustible dust hazards.  An expert undertakes a DHA on behalf of the plant or plant operator and begins by understanding the materials that are in use and the processes that are in place. These two items, the materials being used and processes in place, are the primary focus of a DHA.  Since the DHA is a roadmap to identify, understand, and mitigate the risk of combustible dust, it is a retroactive requirement under NFPA 652.

Combustible Dust Consolidation Plan

Though NFPA 652 and the industry-specific standards have served as useful documents to work towards mitigating or eliminating risk from combustible dust, some engineers and plant operators have found the series of documents difficult to understand and implement. Companies with operations across several industries, for example, have found gaps in safety standards. In an effort to improve the document, the NFPA is in the process of consolidating the combustible dust standards into a clear and comprehensive code, the NFPA 660.

NFPA 660 will improve the language, consistency, and recommendations, ensuring the focus is on mitigating combustible dust risk across divergent industries or processes. Outlining the risk and plan for safety is the fundamental goal of the NFPA 660, which is expected to be released in 3-5 years.

A VISUAL OVERVIEW OF CHEMICAL SAFETY BOARD STANDARDS AND UPDATES csb COMBUSTIBLE DUST INCIDENTS BY INDUSTRY CHEMICAL SAFETY
BOARD
An independent federal agency, the CSB, investigates chemical accidents. From 2006-2017, the Chemical Safety Board documented 59 facilities and 303 injuries in combustible dust incidents. In comparison, from 1980-2012, combustible dust incidents caused 148 fatalities and 879. Due to the continual and clear hazards caused by combustible dust, the CSB recommended rulemaking to OSHA in 2007.
BY INDUSTRY COMBUSTIBLE DUST INCIDENTS BY MATERIAL Combustible Dust Incidents by Industry Source: 2006 CSB Study ALSO BY MATERIAL COMBUSTIBLE DUST INCIDENTS BY MATERIAL Combustible Dust Incidents by Material Source: 2018 CSB Study Update BY MATERIAL NFPA STANDARDS & OSHA HISTORY Combustible Dust Incidents by Material Source: 2019 DSS Incident Report NFPA STANDARDS & OSHA HISTORY NFPA 652 NFPA Standards
& OSHA History
OSHA NEP released in 2007
NEP released again in 2008 (Imperial Sugar)
NFPA started the process for a better Standard on combustible dust
OSHA held a series of Stakeholder Meetings following the NEP release and notice of proposed rulemaking (2009-2011). However, some stakeholders commented that the NFPA standards were unclear and complex, lacking consistent language.
How the standards were created
Smart Look NFPA STANDARDS NFPA 652
The Game Changer
The creation of NFPA 652 in September of 2015 offered basic principles and requirements for identifying and managing the fire and explosion hazards and particulate solids.

Specific chapters structured and introduced requirements, which were also retroactive. All other standards have been revised to match the 652 format and structure.

A dust hazard analysis, DHA, was also introduced as a method to improve combustible dust safety and awareness. Deadlines were created to complete a DHA.
Released in Sept. 2015
industry 5 NFPA STANDARDS PROCESS NFPA STANDARDS NFPA 652 Fundamentals of Combustible Dust Chemicals and Plastics Other industries as well NFPA 654 NFPA 655 Agricultural or Food Products Sulfur NFPA 484 NFPA 61 Metals and Alloys Wood and Wood Processing NFPA 61 nfpa what is it OUR PHILOSOPHY NFPA STANDARD PROCESS csb TAKE THE QUIZ & ENTER TO WIN A YETI COOLER! NFPA
660
Since the combustible dust standards span industries, it's sometimes challenging to keep track of each standard and application. Companies with multiple industries are burdened with managing ever evolving standards, updates, guides, and compliance requirements.
Aiming to reduce ambiguity while creating a set of standard straightforward fundamental guidelines, NFPA 660 is on the horizon. Encorporating all combustible dust standards as well as industries, NFPA 660 will simplify and secure safety standards.
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